How to choose a suitable linear stepper motor

1.Description of Linear Stepper Motors

The rotation of the magnetic rotor core is generated by the interaction with the pulsed electromagnetic field generated by the stator. The linear stepper motor converts the rotational motion into linear motion inside the motor.

 

Linear stepper motor

2.working principle

The basic principle of a linear stepper motor: a screw and a nut are meshed together, and some method is adopted to prevent the screw and the nut from rotating relative to each other, so that the screw moves axially. Generally speaking, there are currently two ways to achieve this conversion. The first is to build a rotor with an internal thread into the motor, and the internal thread of the rotor is meshed with the screw to achieve linear motion. The second is to use the screw as the motor output shaft, and an external drive nut is used outside the motor to mesh with the screw to achieve linear motion. The result of this is that the design is greatly simplified, so that in many application fields, linear stepper motors can be used directly for precise linear motion without installing external mechanical linkage devices.

3.How to choose a suitable linear stepper motor

1. Type of Load: Understanding the type of load your motion control system will encounter is essential. Whether it is a high-load industrial application or a precise medical device, different linear stepper motors are designed to handle specific load capacities. Consider the weight, size, and movement requirements of your load to ensure the motor's capabilities align with your needs.

2. Accuracy and Resolution: Accuracy is of utmost importance, especially for applications that require precise positioning. Step resolution, measured in steps per revolution or steps per millimeter, determines the smallest increment of movement the motor can achieve. Select a motor with the appropriate resolution to achieve the desired accuracy for your application.

3. Speed and Acceleration: The speed and acceleration capabilities of the linear stepper motor significantly impact the performance of your motion control system. Higher speeds may require motors with larger step angles or the ability to handle increased current, while acceleration requirements may depend on the load and inertia of the system. Carefully evaluate the speed and acceleration specifications to ensure they meet your application's demands.

4. Environmental Considerations: Depending on the application, your linear stepper motor may be exposed to harsh environments or specific operating conditions. Factors such as temperature range, humidity, dust, and vibration resistance should be taken into account. Look for motors that are designed to withstand the environmental conditions in which they will be used to ensure long-term reliability.

5. Integration and Control: Consider how easily the linear stepper motor can be integrated into your motion control system. Check for compatibility with your controller or driver, as well as ease of wiring and connectivity. Additionally, explore the available control options such as open-loop or closed-loop systems, depending on your level of control and feedback requirements.

4.Summary
The above can be used as a reference for you to choose a linear stepper motor, and can be analyzed specifically according to different situations.